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GFWIS-5200表面缺陷在线检测系统

GFWIS-5200 surface defect on-line detection system


系统简介

Brief introduction of the system

1、采用进口的工业线阵相机,分辨率高,采样速度快,使用环境广。

1. Adopt imported industrial linear-array camera, with high resolution, high sampling speed, and wide application.

2、 相机通过光源信号的变化原理,来实行在线缺陷的检测,系统实时在线检测,一旦有缺陷,根据客户的要求立即报警。

2. The defect on-line detection is implemented in light of the change principle of light signals, and the system can realize real-time on-line detection and once a defect is detected, the system will send an alarm according to customer requirements.

3、在软件主画面上能实时显示当前缺陷的坐标位置,并且可以放大查看具体缺陷的形状、类型,用来分析缺陷产生的原因。

3. On the main screen of software, the system can display the coordinate position of current defect in real time, and magnify the specific defect’s shape and type, and according to it, analyze the causes of defect.

4、系统可以中英文任意切换,并且可通过TCP/IP、OPC、以太网等各种端口接入客户原有的系统或办公平台。

4. The system can have Chinese and English languages switched at will, and have access to the customer’s existing system or office platform through TCP/IP, OPC, Ethernet and other various ports.

5、根据客户要求,报表可实行自行分类,为客户提供详细的质量分析,也可根据客户要求来订制不同报表类型。

5. According to customer requirements, the reports can be classified automatically to provide detailed quality analysis to customers, and the report type can also be customized upon customer requirements.

6、 在系统出现故障情况下,可接入互联网来实现软件远程诊断及故障排查功能,大大提高了故障处理的效率。

6. When the system goes wrong, it can be connected to the internet to serve software remote diagnosis and troubleshooting functions, thus greatly increasing the fault handling efficiency.

7、历史缺陷数据可以保存三年以上。

7. The historical defect data can be saved over three years.

8、 单套系统中相机数量能扩展到10台以上。

8. The number of cameras in a single system can be extended to over ten units.

9、系统可在线检测出生产过程中的各种缺陷,如破洞、黑点、晶点、鱼眼、气泡、折叠、划伤、擦伤等各种缺陷问题以及蚊蝇、异物、油污、毛发、纤维等外界带来的缺陷。

9. The system can detect out various defects existing in production process, such as the broken hole, black spot, crystal particle, fisheye, bubble, folding, scratch, abrasion, etc. as well as the defects brought from outside such as the mosquitoes and flies, foreign matters, greasy dirt, hair, fiber, etc.

10、系统光源采用进口的LED灯珠作为发光元件,光源散热有风冷及气冷两种供客户选择;

10. The light source of the system adopts imported LED lamp beads as the light-emitting elements, and the heat dissipation of light source can adopt forced air cooling or air cooling;

11、 可另选配贴标机等外控设备,用于剔除严重缺陷;

11. The external control devices such as the labeling machine can be selected to eliminate serious defects;


主要性能

Main performance

功能描述            规格说明                          备注

Function description     Specification                     Remarks

最大检测幅宽             10m                  可根据实际检测要求范围更宽

Max. detection width        10m              The range can be wider according to the actual detection requirements.

最高检测速度             600m/min             可根据实际检测要求范围更宽

Max. detection speed        600m/min         The range can be wider according to the actual detection requirements.

最小检测范围             0.05~0.1mm           根据相机的配置及数量来决定

Min. detection range         0.05~0.1mm     Decided according to the configuration and number of cameras.

缺陷案例

Defect cases

根据不同行业及不同检测要求,检测出不同类型的缺陷,并实时以图片的形式显示到主页面上。

According to different industries and different detection requirements, detect out defects of different types, and display them on the main page in the form of pictures in real time.
















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